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Detecting Coal Flow Problems in Power Plants
 

PROBLEM:
A coal-fired power plant in India, Hidalco Industries, needed a sure-fire way to detect the flow or no-flow of coal from the feeders to the furnaces. A plugged chute or equipment failure would possibly go unnoticed until a more serious problem occurred. Knowing whether the coal was positively feeding into the furnaces was of paramount importance to the efficient operation of the power plant. How can a coal-fired power plant economically and reliably determine if coal feed is flowing when needed?

SOLUTION:
Most all coal-fired power plants have this problem and need. If coal flow is interrupted this quickly effects the efficient operation of the plant. The solution to Hidalco’s problem came with the Monitor Technologies’ Model SFD-2 solids flow detector. The SFD-2 is a non-invasive microwave device that uses Doppler-radar technology to quickly and reliably monitor the flow of coal from the feeder. The electronics for the SFD-2 are remotely mounted in a safe area and provide relay contact closures that are connected into the plants PLC or distributed control system.

Give Monitor Technologies a call and let us put our creative solutions to work for you!

 
Spotlight: Inventory Control
Solids Flow Detection  
Solids Flow Detection

Microwave solids flow detectors can be used in a variety of applications including feed mills & grain processing, consumer foods (cereal, sugar, cocoa, coffee), chemicals & pesticides and more. For example, one company uses Monitor’s Model SFD-2 solids flow detector to verify the flow of feed pellets through their various transport lines which involves a process where a horizontal screw auger is conveying pellets over to a vertical gravity chute.  The chute then directs the pellets to a process down below. They have carefully placed the SFD-2 so that it detects the pellets as they fall directly across the sensor face. (See Below)

Solids Flow_Pellet Application

The Model SFI and SFD-2 line of solids flow detectors from Monitor Technologies, LLC provide analog or relay outputs to indicate the flow / no-flow condition of powder and bulk solids materials in chutes and pneumatic conveying lines.  Using microwave Doppler radar technology these units are non-invasive plus extremely reliable and rugged to withstand the rigors of the installation and your process extremes. From automated systems with pneumatic lines to gravity chutes, solids flow monitors can help to improve process performance. They can assist in detecting flow problems, as well as, enhance the level of automation at a facility like turning a conveyor on or off.

For more information on Solids Flow Detectors click here or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here for more information about Solids Flow Detectors from Monitor Technologies.
>>Click here for more information on Plug Chute Solutions
>>Download Product Bulletin 813

 

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