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May 2009: BINATROL®

Diaphragm Bin Level Switch

BINATROL® Diaphragm Bin Monitor Provides Economical, Reliable Point Level Detection

Monitor Technologies' BINATROL® diaphragm level switch is a durable, low maintenance and cost-effective way to monitor levels of powder and bulk solids in storage bins, silos, and vessels. The BINATROL can also be used to eliminate bin overflows and detect plugged or backed-up conveyor chutes for some applications.

The BIN-ATROL switch is flush mount and non-intrusive which makes it ideal for vessels limited in size or internal clearance or in situations where protrusion is not wanted. It can be used on either flat or curved surfaces. Typical material applications for BINATROL include: grain, seed, wood chips, sawdust, powders, cement and more.

The BINATROL unit can be installed, adjusted for sensitivity, and maintained from outside the vessel. All parts are accessible from outside the storage bin without having to remove the mounting flange.  The BINATROL is installed to allow its sensing diaphragm to be exposed to the material being detected.  Bulk material contacting the unit applies a pressure that is detected by the diaphragm.  This pressure detection activates an internal switch that is user accessible for signaling alarms or other methods to indicate material presence.  Also, BINATROL® diaphragm switches are mechanical devices that require no input power. 

Monitor offers a variety of diaphragm bin level indicators that can be configured with various switch sensitivities, diaphragm materials and approval ratings.

About Monitor

Monitor Technologies LLC is a pioneering supplier of level measurement instrumentation, solids flow monitors, particle emission monitors and aeration devices for the worldwide powder and bulk solids markets. The experience and market knowledge gained over 50 years of business has earned Monitor a reputation for providing high quality and reliable product solutions. Monitor is located in Elburn Illinois.

For more information please visit www.monitortech.com, www.flexar.info and our blog at www.monitortech.typepad.com. You can also contact Mr. Greg DeRudder or Mr. Chris Otte of Monitor Technologies at 1-800-766-6486 in the USA or 1-630-365-9403.

 

 
Spotlight: RF Capacitance Level Sensor
TrueCap Level SensorsTrueCap Light  
TrueCap® MK-2
Advanced RF Capacitance Level Probe

The TrueCap® Model MK-2 RF Capacitance point level probe is designed to provide a superior and stable sensitivity threshold making it suitable for a variety of powder / bulk solids and some liquid or slurry applications.

Advanced features of the Model MK-2 include:
> Automatic immunity to material build-up on the probe by its driven shield design
> Push-button calibration
> Enhanced temperature compensation
> Maximized reliability via smart sensing algorithms like “self-validating” fail-safe protection
> Visible status LED on ordinary location units
> Versatility through a variety of configuration options including: hazardous location version, split architecture design, quick-connect process connection, stub probe, cable extensions, solid extensions, Nylon® probes, Ryton® - equiv. probes, etc.

A practical application for the TrueCap would be to use this level sensor where a residual material build-up on a different sensor would cause a false material level indication.

Principle of Operation for the TrueCap RF Capacitance Level Probe:
The vessel wall and the active probe element establish an impedance reference between each other when exposed to air which has a dielectric constant of 1. When materials with a dielectric constant greater than 1 are in close proximity to the probe, the impedance of the sensing field between the sensor and the vessel wall will change. Once the amount of change exceeds a threshold that was electronically determined during the calibration process, an output relay will either be energized or de-energized depending upon the position of the fail-safe selector on the probe’s electronic circuit board. A change of as little as .5 pico-farad is all that is necessary for the probe to sense the presence of material.

Click here for more information on the TrueCap MK-2 Level Sensor or contact Monitor Technologies LLC at
Tel.: 800-766-6486 in the USA and
Tel.: 630-365-9403 worldwide.

 

>>Download TrueCap Product Bulletin #413

>>Click here to learn more about other Point Level Switches from Monitor Technologies


 

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