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August 2002: Tilt Switch • Proximity Switch


Tilt Switches
Low-Cost High-Level Detection in Hazardous Areas

Elburn, IL - Monitor Technologies' line of tilt switches for dry bulk materials are economical, trouble free point level controls. The units are ideal to eliminate bin overflow or to control levels in open piles.

The simple and efficient internal construction with one moving part results in no calibration and minimal maintenance.

The tilt switch is available in a light-duty or heavy-duty models. The light-duty TC-3X can be used with materials 15-60 lb/ft(3). The TC-3X also has a dust-ignition proof approval rating and therefore can be used in hazardous location environments.

Proximity Switch
Level Detection for Tight Spaces

Elburn, IL - Utilizing RF Capacitance technology, Monitor's PAC-30U and PDC-30 proximity switches are ideal for a variety of bulk solid applications.

The proximity switches are solid state point level devices used to detect the absence or presence of bulk solids. The compact configuration makes this product ideal for tight spaces or low cost level detection. Monitor's proximity switches are easily installed and calibrated. Model PAC-30U is AC operated while model PDC-30 is DC operated. Both models have a 30mm industry standard housing and Monitor's two-year warranty.

Spotlight: RF Capacitance Level Sensor
TrueCap Level SensorsTrueCap Light  
TrueCap® MK-2
Advanced RF Capacitance Level Probe

The TrueCap® Model MK-2 RF Capacitance point level probe is designed to provide a superior and stable sensitivity threshold making it suitable for a variety of powder / bulk solids and some liquid or slurry applications.

Advanced features of the Model MK-2 include:
> Automatic immunity to material build-up on the probe by its driven shield design
> Push-button calibration
> Enhanced temperature compensation
> Maximized reliability via smart sensing algorithms like “self-validating” fail-safe protection
> Visible status LED on ordinary location units
> Versatility through a variety of configuration options including: hazardous location version, split architecture design, quick-connect process connection, stub probe, cable extensions, solid extensions, Nylon® probes, Ryton® - equiv. probes, etc.

A practical application for the TrueCap would be to use this level sensor where a residual material build-up on a different sensor would cause a false material level indication.

Principle of Operation for the TrueCap RF Capacitance Level Probe:
The vessel wall and the active probe element establish an impedance reference between each other when exposed to air which has a dielectric constant of 1. When materials with a dielectric constant greater than 1 are in close proximity to the probe, the impedance of the sensing field between the sensor and the vessel wall will change. Once the amount of change exceeds a threshold that was electronically determined during the calibration process, an output relay will either be energized or de-energized depending upon the position of the fail-safe selector on the probe’s electronic circuit board. A change of as little as .5 pico-farad is all that is necessary for the probe to sense the presence of material.

Click here for more information on the TrueCap MK-2 Level Sensor or contact Monitor Technologies LLC at
Tel.: 800-766-6486 in the USA and
Tel.: 630-365-9403 worldwide.


>>Download TrueCap Product Bulletin #413

>>Click here to learn more about other Point Level Switches from Monitor Technologies


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