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March 2013: Diaphragm Level Switch
Cost-Effective Level or Backed-Up Conveyor Chute Indication for Powder and Bulk Solids...Including Abrasive Dry Materials


Binatrol Diaphragm Level SwitchOptional Hycar Cover
Hycar® cover option for diaphragm switch

Elburn, IL -- A diaphragm-style level switch is a reliable and cost-effective way to detect levels of powder and bulk solids in storage bins, silos and other vessels. Especially in tight spaces. In addition to level indication, the diaphragm switch can be used to detect plugged or backed-up conveyor chutes. For example, there are several companies that install Monitor Technologies' Binatrol® Model G/GX series of diaphragm switches with the optional Hycar® covers to be used as alarms for backed-up conveyors of powder or pulverized coal chutes that provide feedstock to boilers.

The Hycar® (rubber nitrile) optional cover is designed to provide the Binatrol® Model G/GX series diaphragm bin level switch with additional durability for use with more abrasive dry materials like powder or pulverized coal and more.

These diaphragm-style level switches are surface mounted, minimally intrusive units that make them ideal for vessels or chutes limited in size or internal clearance. Also, the diaphragm switch requires no input power.

For more information on diaphragm level switches please visit: http://www.monitortech.com/product_p_diapr.shtml


About Monitor
Monitor Technologies, LLC provides practical solutions for level measurement instrumentation, solids flow indicators, particle emission monitors and bin aeration devices relating to the storage and processing of powders, bulk solids and some liquids. For more details on Monitor's product offerings please visit www.monitortech.com or call 1-630-365-9403.


 

 
Spotlight: RF Capacitance Level Sensor
TrueCap Level SensorsTrueCap Light  
TrueCap® MK-2
Advanced RF Capacitance Level Probe

The TrueCap® Model MK-2 RF Capacitance point level probe is designed to provide a superior and stable sensitivity threshold making it suitable for a variety of powder / bulk solids and some liquid or slurry applications.

Advanced features of the Model MK-2 include:
> Automatic immunity to material build-up on the probe by its driven shield design
> Push-button calibration
> Enhanced temperature compensation
> Maximized reliability via smart sensing algorithms like “self-validating” fail-safe protection
> Visible status LED on ordinary location units
> Versatility through a variety of configuration options including: hazardous location version, split architecture design, quick-connect process connection, stub probe, cable extensions, solid extensions, Nylon® probes, Ryton® - equiv. probes, etc.

A practical application for the TrueCap would be to use this level sensor where a residual material build-up on a different sensor would cause a false material level indication.

Principle of Operation for the TrueCap RF Capacitance Level Probe:
The vessel wall and the active probe element establish an impedance reference between each other when exposed to air which has a dielectric constant of 1. When materials with a dielectric constant greater than 1 are in close proximity to the probe, the impedance of the sensing field between the sensor and the vessel wall will change. Once the amount of change exceeds a threshold that was electronically determined during the calibration process, an output relay will either be energized or de-energized depending upon the position of the fail-safe selector on the probe’s electronic circuit board. A change of as little as .5 pico-farad is all that is necessary for the probe to sense the presence of material.

Click here for more information on the TrueCap MK-2 Level Sensor or contact Monitor Technologies LLC at
Tel.: 800-766-6486 in the USA and
Tel.: 630-365-9403 worldwide.

 

>>Download TrueCap Product Bulletin #413

>>Click here to learn more about other Point Level Switches from Monitor Technologies


 

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