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Sharing High Level Detection Amongst Many Bins

PROBLEM:
“How can I detect the full level condition of bins in an assembly fill line?”. A manufacturer of industrial chemicals required a high level detector to indicate the full level condition in small tote bins during the filling operation. They wanted to use a single level detecting probe and share it among many bins as they are filled.

EXPLANATION:
The manufacturer ships its product in tote bins. The level sensor would need to be inserted into a bin until the high level full condition is detected and then removed to be inserted into the next bin for filling. The manufacturer wanted to automate this process.

SOLUTION:
A recommendation was made by Monitor Technologies to use the TrueCap® RF Capacitance point level sensor and incorporate a common pipe union into the mounting scheme. The pipe union allowed the TrueCap unit to be inserted into place and secured by simply tightening the nut on the union. This eliminated any need for twisting the unit to uninstall it in the previous mounting condition where it was just threaded into the tote’s coupling.

Give Monitor Technologies a call and let us put our creative solutions to work for you!

 

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Spotlight: Inventory Control
Solids Flow Detection  
Solids Flow Detection

Microwave solids flow detectors can be used in a variety of applications including feed mills & grain processing, consumer foods (cereal, sugar, cocoa, coffee), chemicals & pesticides and more. For example, one company uses Monitor’s Model SFD-2 solids flow detector to verify the flow of feed pellets through their various transport lines which involves a process where a horizontal screw auger is conveying pellets over to a vertical gravity chute.  The chute then directs the pellets to a process down below. They have carefully placed the SFD-2 so that it detects the pellets as they fall directly across the sensor face. (See Below)

Solids Flow_Pellet Application

The Model SFI and SFD-2 line of solids flow detectors from Monitor Technologies, LLC provide analog or relay outputs to indicate the flow / no-flow condition of powder and bulk solids materials in chutes and pneumatic conveying lines.  Using microwave Doppler radar technology these units are non-invasive plus extremely reliable and rugged to withstand the rigors of the installation and your process extremes. From automated systems with pneumatic lines to gravity chutes, solids flow monitors can help to improve process performance. They can assist in detecting flow problems, as well as, enhance the level of automation at a facility like turning a conveyor on or off.

For more information on Solids Flow Detectors click here or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here for more information about Solids Flow Detectors from Monitor Technologies.
>>Click here for more information on Plug Chute Solutions
>>Download Product Bulletin 813

 

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