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November 2004: Diaphragm • Tilt Switch

 

Diaphragm
 
Non-Intrusive Switch, Better for the Bottomline!

Elburn, IL. —Monitor Technology’s BINATROL® diaphragm switches are used to cost effectively detect the point level of powders and bulk solids in storage bins. BINATROL® units can also be used to detect plugged conveyor chutes.

The BINATROL® is flush mounted to the vessel and is non-intrusive. It is installed to allow its sensing diaphragm to be exposed to the material being detected. Bulk material contacting the unit applies a pressure that is detected by the diaphragm. This pressure detection activates an internal switch that is accessible for indication of material presence. BINATROL® diaphragm switches are mechanical devices that require no input power. All installation, sensitivity adjustments, and maintenance can be done from outside the vessel.

Monitor offers a variety of BINATROL® models that offer:

  • Adjustable switch sensitivity for material densities as low as 10 lb/ft3 (160 kg/m3),

  • Neoprene, Teflon and Stainless Steel diaphragms for compatibility with a wide range of materials, and

  • Approvals for ordinary and Class II; Division 1, 2; Groups F, G locations

BINATROL® has been the industry’s preferred diaphragm switch for over 20 years.

For more information on BINATROL® diaphragm switches, or any of Monitor’s full line of level, flow, particle emission or aeration products, contact: Emily Jones at 1-800-766-6486.

Tilt Switch
 
Hands Free Tilt Switch For You

Elburn, IL. —Monitor Technologies line of tilt switches provide cost effective solutions for the high level detection of bulk solids. Tilt switches are used to prevent overflow of solids from storage bins, or control solids levels in open piles. Tilt switches can even be used to prevent under loading or over loading of solids on conveyor belts.

Typically, the unit is suspended above the material being detected. Rising material makes contact with the switch enclosure, causing it to tilt. When the body is tilted by more than 17o, an internal switch is deactivated, providing indication of high material level. The unit has only one moving part. It requires no calibration or power, and minimal maintenance.

The light duty model TC-3X is constructed from cast aluminum and is suited for moderately sized solids having a density of 15-60 lb/ft3 (240-960 kg/m3). It can be used in hazardous area locations. The heavy duty model TC-1 is made from cast iron. It is ideal for heavy, coarse solids having a density greater than 45 lb/ft3 (720 kg/m3).

For more information on tilt switches, or any of Monitor’s full line of level, flow, particle emission or aeration products, contact: Emily Jones at 1-800-766-6486.

 
Spotlight: True Fail-Safe Level Switch
SafePoint Level SwitchSafePoint Light  
SafePoint®
"True" Fail-Safe Level Switch

The SafePoint rotary paddle level switch with a self-validating design detects material presence plus continuously monitors its own ability to function. The analysis includes sensor health and system power failure, which makes the SafePoint truly “fail-safe”. The SafePoint incorporates patented use of Hall-Effect technology, dual outputs to indicate both material presence and unit health, and microcontroller technology to continuously protect bulk solids processing and storage from the consequences of unknown sensor failure by providing immediate indication of a sensor failure and confirmation of proper operation.

Other practical features of the SafePoint include rugged construction, motor shut-off when paddle becomes impeded to maximize motor life, twist On/Off cover for bolt free removal, and local status indicating light (except hazardous location models)

A practical application for the SafePoint would be to use this "true" fail-safe product if undetected sensor failure could result in a catastrophic process problem.

Click here for more information on the SafePoint Level Switch or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here to learn more about other Point Level Switches from Monitor Technologies

>>Download Product Bulletin 253

 

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