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Flexar® Continuous Level Systems Used For Critical Level Control in Seed Treating System

PROBLEM:
The level of seed in treater bins needs to be monitored closely to help control the filling and discharging so that a continuous treating operation can be implemented.  A level sensor is needed that will detect and measure the level of the seed accurately, quickly and reliably.

EXPLANATION:
As a leading supplier of seed says, “Seeds carry crops' genetic potential.......... they also carry substantial amounts of energy, which makes them highly attractive for pests and diseases.  Seed treatments are chemical or biological substances or physical processes applied to seeds or seedlings........... to protect the seeds and assure optimum emergence of the crop. Application of a chemical to seeds is a ........... method of reducing pests and diseases' attacks on the growing plant.”

SOLUTION:
Bins in a seed treatment system may not be very large.  In this specific application the largest measuring range needed was 15.75’ (4.8m) and the shortest measuring range was 5.25’ (1.6m).  With measurement accuracy to 0.8” (20mm) and measurement technology that works at the speed of light, guided wave radar proved to be the best solution.  This seed treatment operation utilizes a total of fifteen (15) Flexar® guided wave radar continuous level sensors.  These instruments use TDR (time domain reflectometry) technology.  The distance/level of the seed is measured by the time-of-flight of the reflection of a microwave signal (1Ghz), transmitted down the wave-guide at the speed of light, off the material surface.  The sensor cable probe is a heavy-duty 0.3” (8mm) diameter stainless steel cable.  The seed in this application is corn and has a bulk density of about 45 lbs/ft3 and a dielectric constant of about 5.0.

The signal from the Flexar level sensors indicates the seed dielectric was actually about 3.5.  The signal diagram indicates the measurement reflection as well as the reflection from the top and bottom of the counterweight.  The time lag from the material level to the counterweight was due to the material presence.

This was an excellent application for guided wave radar technology and the units are functioning to specification.

Give Monitor Technologies a call and let us put our creative solutions to work for you!

 

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SiloPatrol® SE
Measuring coal powder levels when nothing else will work ….

Coal-fired power plants are commonplace around the world.  In order for these power generating stations to create huge amounts of electricity the turbines need to be feed with steam and the steam created by boilers that are fired by … yep, coal.  But coal as it comes from the mining operations is not what is fed to the burners.  First it is ground or pulverized into powder.  It is not unusual for the coal powder to be stored in silos awaiting the demand for it to be fed to the burners.  The inventory of coal powder in these silos needs to be monitored to allow for efficient operation of the power plant.

So, how do we monitor the inventory of coal powder in a silo?  Not easily.  In one typical application the power plant personnel found that the only technology that would work reliably is the modern smart weight & cable system from Monitor Technologies LLC, the SiloPatrol® SE.

SiloPatrol_coal Application

Anhui Tongling power plant in Anhui province in China had tried almost ever technology possible to get a reliable level measurement in their 5 coal powder silos.  Radar, ultrasonic and others were tried, but none worked reliably.  It wasn’t until Beijing Conasen walked in and proposed that the Tongling plant use the SiloPatrol SE smart cable-based inventory monitoring system that the power plant personnel found a reliable solution.

Mr. William Yuan, sales manager for Beijing Conasen indicates that the power plant tried many major brands of ultrasonic, radar, and other technologies but that due to good relations with the Tongling plant personnel he was able to sell three SiloPatrol SE model SMU sensors and an HMI operator interface to them.  The units were installed by plant personnel.  Because of the heavy amount of coal dust in the silos an air purge using dry compressed air was used.  The SiloPatrol sensor incorporates the patent-pending use of Hall-effect sensor technology, a split-compartment enclosure, microcontroller, redundant optics and many other valuable features and technology to ensure reliable measurement even in challenging dust applications like coal powder.

The SiloPatrol SE system has been working reliably and the plant has since purchased two additional sensors and connected them into the same HMI operator interface.  This same sensor technology is working reliably at other coal-fired power stations in China as well.

For more information on the SiloPatrol SE click here or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here for more information about SiloPatrol SE from Monitor Technologies.
>>Download Product Bulletin 343A

 

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