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Febuary 2008: Aeration

 

Aeration

Aerators Solve Material Flow Problems In Bins and Silos

Monitor Technologies LLC offers a broad line of aerator devices that solve a variety of bin flow problems associated with difficult powders. Monitor's product line consists of the highly popular Rectangular Air Pad, Evasser and Flo-Pad products. These devices offer different shapes and pressure ratings and provide different methods of diffusing the air. With almost five decades of experience in bulk solids applications Monitor Technologies application engineers are highly qualified to recommend the most cost effective solution available.

The Air Pad, Evasser and Flo-pad products are alternatives to using high impact pneumatic or electric vibrators that can be loud and cause damage to the bin and surrounding equipment. In fact, bin vibrators can pack material instead of fluidizing it to address the problem. Typically used in applications where the material flow into the bin is via pneumatic conveying, the entrained air in the material is evacuated during the settling of the powder material. Bin vibrators actually facilitate this de-aerating and can create packing flow problems.

Using aerators, the source of the problem (de-aerated material) is addressed and a gentle and cost effective solution is ensured. In addition, many configurations of these bin aerators can be mounted from outside of the bin, thereby simplifying installation.

For more information refer to www.monitortech.com or contact us at 800-766-6486 / 630-365-9403.

 

 

 

 

 
Solids Flow Monitor - SFI  
SiloPatrol® SE
Measuring coal powder levels when nothing else will work ….

Coal-fired power plants are commonplace around the world.  In order for these power generating stations to create huge amounts of electricity the turbines need to be feed with steam and the steam created by boilers that are fired by … yep, coal.  But coal as it comes from the mining operations is not what is fed to the burners.  First it is ground or pulverized into powder.  It is not unusual for the coal powder to be stored in silos awaiting the demand for it to be fed to the burners.  The inventory of coal powder in these silos needs to be monitored to allow for efficient operation of the power plant.

So, how do we monitor the inventory of coal powder in a silo?  Not easily.  In one typical application the power plant personnel found that the only technology that would work reliably is the modern smart weight & cable system from Monitor Technologies LLC, the SiloPatrol® SE.

Anhui Tongling power plant in Anhui province in China had tried almost ever technology possible to get a reliable level measurement in their 5 coal powder silos.  Radar, ultrasonic and others were tried, but none worked reliably.  It wasn’t until Beijing Conasen walked in and proposed that the Tongling plant use the SiloPatrol SE smart cable-based inventory monitoring system that the power plant personnel found a reliable solution.

Mr. William Yuan, sales manager for Beijing Conasen indicates that the power plant tried many major brands of ultrasonic, radar, and other technologies but that due to good relations with the Tongling plant personnel he was able to sell three SiloPatrol SE model SMU sensors and an HMI operator interface to them.  The units were installed by plant personnel.  Because of the heavy amount of coal dust in the silos an air purge using dry compressed air was used.  The SiloPatrol sensor incorporates the patent-pending use of Hall-effect sensor technology, a split-compartment enclosure, microcontroller, redundant optics and many other valuable features and technology to ensure reliable measurement even in challenging dust applications like coal powder.

The SiloPatrol SE system has been working reliably and the plant has since purchased two additional sensors and connected them into the same HMI operator interface.  This same sensor technology is working reliably at other coal-fired power stations in China as well.

For more information on the SiloPatrol SE click here or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here for more information about SiloPatrol SE from Monitor Technologies.
>>Download Product Bulletin 343A

 

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